Polyfoam Cut-To-Falls
For the thermal insulation of new and refurbished flat
roofs
Description
Polyfoam Cut-To-Falls is a specially designed system of pre-cut
tapered high performance, 100% ozone friendly, extruded
polystyrene, rigid insulation boards. Typical board sizes are 1200
x 600 and cut to suit any fall scheme.
The boards are straight edged and can be supplied with a foil
facing to suit pvc single ply membrane applications.
Application
Polyfoam Cut-To-Falls is used for the thermal insulation of new
and refurbished flat roofs. Their built-in falls can ensure good
drainage of completely flat structural roof decks. Through an
expert design and specification service Knauf Insulation can
satisfy most projects requiring a cut-to-falls system. Each project
will have an individual design to best suit the needs of the
building.
Polyfoam Cut-To-Falls is suitable for all types of single ply
membrane applications (with or without a foil face as
required).
Standards
Polyfoam Cut-to-Falls is manufactured in accordance with BS EN
13164: 2008 and BSI Quality Assurance Standard BS EN ISO 9001:
2008.
Thermal Performance
Polyfoam Cut-To-Falls has a
thermal conductivity of 0.030 W/mK.
- Excellent thermal performance
- Structurally stable in the long term
- Lightweight and easy to install
- Designed specifically for each individual project
Durability
The continuous service temperature limits of Polyfoam
Cut-To-Falls are -50 to +75º C.
Environmental
Polyfoam Cut-To-Falls is free from CFCs, HCFCs and any other
material with ozone depletion potential in its manufacture and
content and represents no known threat to the environment. Polyfoam
Cut-To-Falls is non bio-degradable.
Polyfoam Cut-To-Falls is 100% recyclable.
Compression resistance
Polyfoam Cut-To-Falls is highly resistant to compression and
withstands both occasional and long term static loads. A factor of
safety for design loads of 3 (5 for long term static loads) is
applied to the compressive strength of the product as outlined in
the product data table overleaf.
Moisture resistance
Polyfoam Cut-To-Falls schemes are resistant to moisture
absorption and can be laid in standing water or up against wet
concrete with negligible impact on the performance of the
product.
Moisture absorption
Polyfoam Cut-To-Falls has a moisture absorption of 0.4% by
volume.
Vapour Resistivity
Polyfoam Cut-To-Falls has a vapour resistivity of 450
MNs/gm.
Fire
When Polyfoam Cut-To-Falls is installed in a roof construction
it will not contribute to the development stages of a fire. When
overlaid with a single ply membrane the performance of the finished
roof will depend on the membrane used. Please consult the membrane
supplier for more details.
Handling and storage
The boards are easy to handle and nonirritant, no special
protective clothing is required when installing them.
Polyfoam Cut-To-Falls schemes are supplied in component parts in
polythene packs, labelled with identifying product and
manufacturing data.
Ensure the boards are not stored close to open flame or other
ignition source, also avoid volatile compounds and chemicals such
as solvents.
Polyfoam products should not be left exposed to prolonged
sunlight as this will result in surface degradation. Where outside
storage for extended periods is required cover with opaque/light
coloured sheeting.
Product Data
| Thickness (mm) |
Thermal conductivity
(W/mK) |
Nominal Density
(kg/m3) |
Compressive Strength
(kPa) |
Length (mm) |
Width (mm) |
| Range dependant on design requirements |
0.03 |
30 |
200 |
1200 |
600 |
All dimensions are nominal