Polyfoam Roofboard
For the thermal insulation of flat roofs.
Description
Polyfoam Roofboard is a high performance, 100% ozone friendly,
extruded polystyrene, rigid board insulation. It is lightweight,
yet has excellent structural strength and long term
effectiveness.
Polyfoam Roofboard is available in three grades:
- Standard – Light to occasional maintenance traffic loads
- Extra – Consistent loading and plant loading, pedestrian
traffic loads
- Super – Very high loading, car parking and heavy traffic
loads
Polyfoam Roofboard is supplied with interlocking rebated edges.
Polyfoam Foil Faced Roofboard is supplied for single ply membrane
roofs where a separation layer is required.
Application
Polyfoam Roofboard is used for the thermal insulation of flat
roofs.
Polyfoam Roofboard can be used:
- in a warm roof construction below single ply membranes – note
that Foil Faced Roofboard should be used below PVC membranes
- in a protected membrane roof below ballast or paving
slabs(1)
- as the insulation layer in a green/garden roof
- under concrete for a roof top car park
(1) See also Polyfoam Slimline
membrane. When used in conjunction with the Polyfoam Slimline
membrane as part of the Polyfoam Slimline system, this solution
offers industry leading thermal performance and weight reduction in
protected membrane roofing systems.
Standards
Polyfoam Roofboard is manufactured in accordance with BSI
Quality Assurance Standard BS EN ISO 9001: 2000.
Thermal Performance
The thermal conductivity of Polyfoam Roofboard varies between
0.029 W/mK and 0.034 W/mK.
- Combines excellent thermal
performance with high compressive strength
- Highly resistant to water absorption
- Able to resist repeated freeze/thaw cycles
- Lightweight and easy to install
- Tough and durable, not easily damaged
As part of the Polyfoam Slimline System:
- Improves the thermal performance of protected membrane flat
roofs
- Enables thinner insulation and less ballast to be used with no
loss of performance
- Produces a thermally efficient and lightweight roof
Certification
Polyfoam Roofboard Standard, Extra and Super are certified by
BBA Certificate 90/2424.
Durability
The continuous service temperature limits of Polyfoam Roofboard
are -50 to +75º C.
Environmental
Polyfoam Roofboard is free from CFCs, HCFCs and any other
material with ozone depletion potential in its manufacture and
content and represents no known threat to the environment. Polyfoam
Roofboard is non bio-degradable.
Polyfoam Roofboard is 100% recyclable.
Compression resistance
Polyfoam Roofboard is highly resistant to compression and
withstands both occasional and long term static loads. A factor of
safety for design loads of 3 (5 for long term static loads) is
applied to the compressive strength of the product as outlined in
the product data tables above.
Vapour Resistivity
Polyfoam Roofboard Standard has a vapour resistivity of 480
MNs/gm. Polyfoam Roofboard Extra andSuper have a water vapour
resistivity of 600 MNs/gm.
Moisture absorption
Polyfoam Roofboard has a moisture absorption of 0.3% by
volume.
Moisture resistance
Polyfoam Roofboard can be used above the waterproofing layer and
thus exposed to rainwater. The board is resistant to moisture
absorption and can be laid in standing water or up against wet
concrete with negligible impact on the performance of the
product.
Handling and storage
The boards are easy to handle and nonirritant. No special
protective clothing is required when installing them.
Polyfoam Roofboard is supplied in polythene packs, labelled with
identifying product and manufacturing data.
Ensure the boards are not stored close to open flame or other
ignition source, also avoid volatile compounds and chemicals such
as solvents.
Polyfoam products should not be left exposed to prolonged
sunlight as this will result in surface degradation. Where outside
storage for extended periods is required cover with opaque/light
coloured sheeting.
Product Data
Polyfoam Roofboard Standard
| Thickness (mm) |
Thermal conductivity
(W/mK) |
Thermal resistance
(m2K/W) |
Nominal Density
(kg/m3) |
Minimum Compressive
Strength (kPa) |
Long Term Static Load
(kPa)(1) |
Occasional Loading
(kPa) (1) |
Length (mm) |
Width (mm) |
| 75 |
0.029 |
2.55 |
30 |
200 |
40 |
66 |
1250 |
600 |
| 60 |
0.029 |
2.05 |
30 |
200 |
40 |
66 |
1250 |
600 |
| 50 |
0.029 |
1.70 |
30 |
200 |
40 |
66 |
1250 |
600 |
| 35 |
0.029 |
1.20 |
30 |
200 |
40 |
66 |
1250 |
600 |
(1) Design loads by calculated
methods. All dimensions are nominal.
Polyfoam Foil Faced Roofboard
| Thickness (mm) |
Thermal conductivity
(W/mK) |
Thermal resistance
(m2K/W) |
Nominal Density
(kg/m3) |
Minimum Compressive
Strength (kPa) |
Long Term Static Load
(kPa)(1) |
Occasional Loading
(kPa)(1) |
Length (mm) |
Width (mm) |
| 120 |
0.029 |
4.10 |
30 |
200 |
40 |
66 |
1250 |
600 |
| 75 |
0.029 |
2.55 |
30 |
200 |
40 |
66 |
1250 |
600 |
| 60 |
0.029 |
2.05 |
30 |
200 |
40 |
66 |
1250 |
600 |
| 50 |
0.029 |
1.70 |
30 |
200 |
40 |
66 |
1250 |
600 |
| 35 |
0.029 |
1.20 |
30 |
200 |
40 |
66 |
1250 |
600 |
(1) Design loads by calculated
methods. All dimensions are nominal.
Polyfoam Roofboard Extra
| Thickness (mm) |
Thermal conductivity
(W/mK) |
Thermal resistance
(m2K/W) |
Nominal Density
(kg/m3) |
Minimum Compressive
Strength (kPa) |
Long Term Static Load
(kPa)(1) |
Occasional Loading
(kPa)(1) |
Length (mm) |
Width (mm) |
| 140 |
0.031 |
4.50 |
38 |
350 |
70 |
116 |
1250 |
600 |
| 130 |
0.031 |
4.15 |
38 |
350 |
70 |
116 |
1250 |
600 |
| 120 |
0.029 |
4.10 |
38 |
350 |
70 |
116 |
1250 |
600 |
| 110 |
0.029 |
3.75 |
38 |
350 |
70 |
116 |
1250 |
600 |
| 75 |
0.029 |
2.55 |
38 |
350 |
70 |
116 |
1250 |
600 |
| 60 |
0.029 |
2.05 |
38 |
350 |
70 |
116 |
1250 |
600 |
| 50 |
0.029 |
1.70 |
38 |
350 |
70 |
116 |
1250 |
600 |
(1) Design loads by calculated
methods. All dimensions are nominal.
Polyfoam Roofboard Super
| Thickness (mm) |
Thermal conductivity
(W/mK) |
Thermal resistance
(m2K/W) |
Nominal Density
(kg/m3) |
Minimum Compressive
Strength (kPa) |
Long Term Static Load
(kPa) (1) |
Occasional Loading
(kPa) (1) |
Length (mm) |
Width (mm) |
| 100 |
0.036 |
2.75 |
42 |
500 |
100 |
166 |
1250 |
600 |
| 75 |
0.035 |
2.10 |
42 |
500 |
100 |
166 |
1250 |
600 |
| 50 |
0.034 |
1.45 |
42 |
500 |
100 |
166 |
1250 |
600 |
(1) Design loads by calculated
methods. All dimensions are nominal.