Polyfoam Cavityboard
For the insulation of partial fill cavity walls
or external wall insulation as part of a cladding/render finish
Description
Polyfoam Cavityboard is a high performance, 100% ozone friendly,
extruded polystyrene, rigid board insulation. It is lightweight,
yet has excellent rigidity and long term effectiveness, even when
exposed to moisture.
Polyfoam Cavityboard is supplied with interlocking rebated edges
that help to create a complete insulated envelope with fewer gaps
and also help to restrict moisture ingress across the finished
construction.
Application
Polyfoam Cavityboard is used for the insulation of partial fill
cavity walls or external wall insulation as part of a
cladding/render finish.
Note: Our recommended solution for full fill
cavity walls is Crown DriTherm Slab (datasheet Ref CD55506) or
Rocksilk DriTherm Slab (datasheet Ref RD58906).
Standards
Polyfoam Cavityboard is manufactured in accordance with BSI
Quality Assurance Standard BS EN ISO 9001: 2000.
Certification
Polyfoam Cavityboard is certified by BBA Certificate 04/4185 for
use in masonry cavity walls.
Thermal Peformance
Polyfoam Cavityboard has a thermal conductivity of 0.029
W/mK.
- Excellent thermal performance
- Highly resistant to water absorption
- Able to resist repeated freeze/thaw cycles
- Lightweight and easy to install
- Tough and durable, not easily damaged
- BBA Approved
Durability
The continuous service temperature limits of Polyfoam
Cavityboard are -50 to +75º C.
Environmental
Polyfoam Cavityboard is free from CFCs, HCFCs and any other
material with ozone depletion potential in its manufacture and
content and represents no known threat to the environment. Polyfoam
Cavityboard is non bio-degradable.
Polyfoam Cavityboard is 100% recyclable.
Compression resistance
The rigidity of Polyfoam Cavityboard makes the board easy to
handle and less prone to site damage than less robust
materials.
In external render systems the rigidity of the Polyfoam board
behind the lath and render will offer an excellent support to the
lath and assist in the impact resistance of render system.
Moisture resistance
Polyfoam Cavityboard can be used to insulate foundation walls
below dpc level. The boards are resistant to moisture absorption
and can be laid in ground water or up against wet concrete with
negligible impact on the performance of the product. The
interlocking rebated edge sheds any water into the cavity away from
the inner leaf.
Moisture absorption
Polyfoam Cavityboard has a moisture absorption of 0.3% by
volume.
Vapour Resistivity
Polyfoam Cavityboard has a vapour resistivity of 350 MNs/gm.
Fire Performance
Polyfoam Cavityboard contains a flame retardant to inhibit
localised ignition. The use of Polyfoam Cavityboard will not
prejudice the fire resistance of the wall.
Handling and storage
The boards are easy to handle and nonirritant. No special
protective clothing is required when installing them.
Polyfoam Cavityboard is supplied in polythene packs, labelled
with identifying product and manufacturing data.
Ensure the boards are not stored close to open flame or other
ignition source, also avoid volatile compounds and chemicals such
as solvents.
Polyfoam products should not be left exposed to prolonged
sunlight as this will result in surface degradation. Where outside
storage for extended periods is required cover with opaque/light
coloured sheeting.
Product Data
| Thickness (mm) |
Thermal conductivity
(W/mK) |
Thermal resistance
(m2K/W) |
Nominal Density
(kg/m3) |
Minimum Compressive
Strength (kPa) |
Length (mm) |
Width (mm) |
| 75 |
0.029 |
2.55 |
30 |
100 |
1200 |
450 |
| 60 |
0.029 |
2.05 |
30 |
100 |
1200 |
450 |
| 50 |
0.029 |
1.70 |
30 |
100 |
1200 |
450 |
| 40 |
0.029 |
1.35 |
30 |
100 |
1200 |
450 |
| 35 |
0.029 |
1.20 |
30 |
100 |
1200 |
450 |
| 30 |
0.029 |
1.00 |
30 |
100 |
1200 |
450 |
| 25 |
0.029 |
0.85 |
30 |
100 |
1200 |
450 |
All dimensions are nominal