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Beam & Column Encasement

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Fire Protection of the structural steel framework.

 

 

Beam and Column Encasement PhotoOverview

Fire protection is required on structural steel beam and column encasement for one reason only ... simply to keep the building structure intact to allow everyone to escape to safety in the event of a fire.

The effective fire protection of buildings is a growing concern among designers as Building Regulations become more stringent.

With the increasing use of structural steel in construction, designers need options that provide a combination of fast installation, cost effectiveness and to achieve the desired finish every time.

Whatever the application Knauf Insulation has a range of board products and systems to cater for any project.

 

Advantages

  • are manufactured to factory tolerances. This allows the specifier to be certain that the correct thickness of fire protection is being applied, by simply checking the thickness of materials supplied.
  • can be installed prior to the building being sealed and made watertight, in all temperature and humidity conditions. This is in contrast to paint and sprays which are often restricted by normal UK winter conditions, causing potential delay to site programs.
  • installation is fast, clean, dry and low dust causes minimal impact on site, allowing other trades to work in close proximity or immediately afterwards.
  • are quick and easy to ensure that all relevant areas have been protected.
  • are totally compatible with drylining systems and allow easy integration with a partitioning scheme.
  • give beams and columns a superior appearance and impact resistant (Fireboard) quality.

 

Knauf Insulation Products

  • Knauf Fireboard is a gypsum based, fibre reinforced board specially developed for high performance lining and frameless encasement, offering up to two hours of fire protection. The Fireboard product provides a smooth surface, ideal for the application of decorative finishes.
  • Rocksilk Firetech Slab is a high density rock mineral wool slab providing up to four hours of fire protection. It is available unfaced, tissue faced or with a bright Class ‘O’, reinforced
  • aluminium foil. The Firetech product provides a cost effective option for fire protection particularly in concealed areas.
  • Rocksilk Firetech Dry Fix Slab is an ultra high density rock mineral wool slab specially used for the noggin in the Rocksilk Firetech Dry Fix Noggin System.

 

Summary

Knauf Insulation offers a range of certified fire protection systems for structural steel beam and column encasement in either concealed or exposed applications.
 
Fireborard Beam Chart

Detailed Design Considerations

Fire Protection

Any steel section which is an element of structure and is deemed by any of the following regulations to require fire resistance can be protected with a fire proofing system of dense mineral wool slabs or fibre reinforced gypsum based boards.
 
  1. The Building Regulations 1991 Approved Document B3 Internal Fire Spread/Structure, 2000 Edition
  2. The Building Standards Amendments (Scotland) Regulations 2001. Technical Standards Part D6.
  3. The Building Regulations (Northern Ireland) 1994.
  4. Loss Prevention Council "Code of Practice for Construction of Buildings".
  5. London Building Acts (Amendment) Act 1939, Section 20.
 
Steel sections can include universal beams, columns and joists (plain and castellated), structural and rolled tees, angles, channels and round, square or rectangular hollow sections.

Benefits

Both mineral wool and fibre reinforced gypsum offer a number of advantages for the fire protection of structural steelwork that make them ideal for fast track projects.
 
 

Achieving the Required Fire Performance

The required thickness of the product depends upon the section factor of the structural steel to be protected. The section factor is the heated perimeter of the steelwork in metres, divided by the cross sectional area of the steel in m2 (Hp/A or A/V).

Calculating Hp

The table opposite displays the calculation formulae for Hp for the major steelwork types and fire protection situations. All dimensions are measured in metres.
 

Calculating A

A is the cross sectional area of the steel in m2. This may be calculated from the dimensions of the steel section itself, or from the formula:

Alternatively, use the "ready reckoner" tables below for common universal beams and columns:

 

Ready reckoner for beams & columns

The tables below show the required Hp/A values for the common dimensions of universal beams & columns
 
Serial size mm (in) Mass/metre kg/m 3-sided Hp/A 4-sided Hp/A
914 x 419 (36” x 16 1/2”) 388 45 55
343 50 60
914 x 305 (36” x 12”) 288 60 65
253 65 75
224 75 85
201 80 95
838 x 292 (33” x 11 1/2”) 226 70 80
194 80 90
176 90 100
762 x 267 (30” x 10 1/2”) 197 70 85
173 80 95
147 95 110
686 x 254 (27” x 10”) 170 75 90
152 85 95
140 90 105
125 100 115
610 x 305 (24” x 12”) 238 50 60
179 70 80
149 80 95
610 x 229 (24” x 9”) 140 80 95
125 90 105
113 100 115
101 110 130
533 x 210 (21” x 8 1/2”) 122 85 95
109 95 110
101 100 115
92 110 125
82 120 140
457 x 191 (18” x 7 1/2”) 98 90 105
89 100 115
82 105 125
74 115 135
67 130 150

 

Serial size mm (in) Mass/metre kg/m 3-sided Hp/A 4-sided Hp/A
457 x 152 (18” x 6”) 82 105 120
74 115 130
67 125 145
60 140 160
52 160 180
406 x 178 (16” x 7”) 74 105 125
67 115 140
60 130 155
54 145 170
406 x 140 (16” x 5 1/2”) 46 160 185
39 190 220
356 x 171 (14” x 6 3/4”) 67 105 125
57 125 145
51 135 165
45 155 185
356 x 127 (14” x 5”) 39 170 195
33 195 225
305 x 165 (12” x 6 1/2”) 54 115 140
46 130 160
40 150 180
305 x 127 (12” x 5”) 48 125 145
42 140 160
37 155 180
305 x 102 (12” x 4”) 33 175 200
28 200 225
25 225 260
254 x 146 (10” x 5 3/4”) 43 120 150
37 140 170
31 160 200
254 x 102 (10” x 4”) 28 170 200
25 190 225
22 215 250
203 x 133 (8” x 5 1/4”) 30 145 180
25 165 210
203 x 102 (8” x 4”) 23 175 210
25 165 210

 

Serial size mm (in) Mass/metre kg/m 3-sided Hp/A 4-sided Hp/A
356 x 406 (14” x 16”) 634 15 20
651 20 25
467 20 30
393 25 35
340 30 35
287 30 45
235 40 50
356 x 368 (14” x 14 1/2”) 202 45 60
177 50 65
163 55 75
129 65 90
305 x 305 (12” x 12”) 283 30 40
240 35 45
198 40 50
158 50 65
137 55 70
118 60 85
97 75 100

 

Serial size mm (in) Mass/metre kg/m 3-sided Hp/A 4-sided Hp/A
254 x 254 (10” x 10”) 167 40 50
132 50 65
107 60 75
89 70 90
73 80 110
203 x 203 (8” x 8”) 89 60 80
71 70 95
60 80 110
52 95 125
46 105 140
152 x 152 (6” x 6”) 37 100 135
30 120 160
23 155 205

 

 

 

Performance Information

Establishing board thickness


To establish the board thickness required for steel column and beam encasements, proceed as follows:
 
  • Locate the appropriate size of beam or column on the table and read off its Hp/A Factor depending on whether 3 or 4 sided protection is required.
  • Establish the period of fire resistance required.
  • Refer to the adjoining table to determine the board thickness required.
  • For castellated sections, adopt the above procedure, then add 20% to the indicated thickness and specify the next highest board.

 

Knauf Fireboard

Hp/A Table for Beams & Columns


Thickness in mm for Knauf Fireboard for various periods of fire resistance and section factors.
Chart1

Rocksilk FireTech Slab

Hp/A Table for Columns


Thickness in mm for Rocksilk Firetech Slab for various periods of fire resistance and section factors
 
Chart2

Rocksilk FireTech Slab

Hp/A Table for Beams


Thickness in mm for Rocksilk Firetech Slab for various periods of fire resistance and section factors
 
Chart3

Specification

Knauf Fireboard


Knauf Fireboard, ...…mm thick, to be used to provide fire protection to structural steelwork.

It is to be installed on beam*/column* as a complete*/3 sided*/2 sided* encasement (*specifier’s choice) to provide ......minutes fire protection as detailed in the Installation section.

Please consult the NBS based on Standard Version K10 dated April 1997. It contains a set of proprietary clauses, which are edited versions written by Knauf Insulation.

Rocksilk Firetech Slab


Rocksilk Firetech Slab, ...…mm thick, to be used to provide fire protection to structural steelwork.

It is to be installed using the dry fix noggin system*/adhesive noggin fixing system*/ combination fixing system*/welded pin fixing system* (*specifier’s choice) as detailed in the Installation section.

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