Product
Rocksilk Krimpact Cut-To-Falls is
a system of Cut-To-Falls (tapered) high density insulation boards
made from rock mineral wool. The boards are supplied pre-cut to the
required falls, normally 1:60 or 1:40 (BS 6229 requires a minimum
fall of 1:80 on built-up roofs).
Typical Construction
Rocksilk Krimpact Flat Roof Slabs and Rocksilk Krimpact
Cut-To-Falls are suitable for use on all types of roof deck. The
insulation boards are laid over and fully bonded to a vapour
control membrane which is bonded to the roof deck. The insulation
is overlaid with a waterproof membrane consisting of either a fully
bonded built-up bitumen roofing system, or mastic asphalt. When
used with mastic asphalt, the insulation is overlaid with 12mm
bitumen impregnated fibreboard and an isolating felt. The boards
are not suitable for the direct application of torch-on roofing
felts.
Installation
Rocksilk Krimpact Cut-To-Falls boards are supplied clearly
marked with a laying scheme for their application. Rocksilk
Krimpact Cut-To-Falls is not just a product but a comprehensive
service from design to delivery. Knauf Insulation will normally
survey existing roofs prior to producing the Cut-To-Falls scheme
but can also do so from scale drawings.
Timber decks
The vapour barrier can be either nailed to the timber deck as
defined in BS 8217: 1994, or bitumen bonded using traditional
techniques. Hot bitumen is mopped over the vapour control layer and
the Rocksilk Krimpact Slabs bedded into place as the work
proceeds.
Built-up felt membranes
High performance bitumen membrane systems are fully bonded in hot
bitumen to the Rocksilk Krimpact Slabs using traditional roll and
pour methods. Rocksilk Krimpact Slabs are not suitable for the
direct application of torch-on roofing felts.
Mastic asphalt surface
Rocksilk Krimpact Slabs provide a stable base for mastic asphalt.
The boards should be overlaid with a 12mm layer of bitumen
impregnated fibreboard. A bitumen felt (low grade is satisfactory)
should be loose laid without bonding onto the fibreboard prior to
the application of two layers of mastic asphalt.
Performance
Thermal performance
The thermal conductivity of Rocksilk Krimpact Flat Roof Slab is
0.038 W/mK. The thermal conductivity of Rocksilk Krimpact Cut-
To-Falls is 0.038 W/mK. The table gives U-Values for typical
constructions insulated with Rocksilk Krimpact Flat Roof Slab
products. It can be used to determine which combination will
satisfy the Building Regulations U-Value requirements for flat
roofs.
Typical U-values (W/m2K) of flat roofs insulated
with Rocksilk Krimpact Cut-To-Falls
| Minimum thickness (mm) |
U-values (W/m2K) |
|
|
| |
19mm chipboard, timber joists,
12.5mm plasterboard |
Profiled metal deck |
150mm concrete, 40mm screed, 13mm
plaster |
| 180 |
0.19 |
0.20 |
0.19 |
| 170 |
0.20 |
0.22 |
0.20 |
| 160 |
0.21 |
0.23 |
0.22 |
| 150 |
0.22 |
0.24 |
0.23 |
| 145 |
0.24 |
0.26 |
0.24 |
Note:The figures in this table assume a bitumen felt
membrane. For project specific calculations please contact our
Techincal Advisory Centre on 01744 76 66 66.
Fire performance
All Rocksilk Krimpact Flat Roof Slab products are classified as A1
to BS EN ISO 13501-1. The rock mineral wool in Rocksilk products
has an extremely high melting point of over 1000°C. In the event of
fire they will emit negligible quantities of smoke and fumes. The
heat emission from the products is insignificant.
Mechanical strength
Rocksilk Krimpact Flat Roof Slabs are strong enough to be used for
normal foot traffic during installation and further occasional
maintenance for roof inspection. The slabs have good free spanning
and cantilever capabilities which make them practical to
install.
For specific walkways, protection is required to spread the
expected loads, for example, using walkway plates. For specific
advice, the waterproofing membrane manufacturer should be
consulted.
Advantages
- Significantly improves accoustic performance of timber and
metal decks
- Non-conbustible product with Euroclass A1 rating
- Supported by specialist design service and installation
advice
- Bespoke system designed to meet the needs of each individual
project. Contact Knauf Insulation for details
Typical example of cut-to-falls plan