Home Page » Solutions » Residential » Roofs » New Build and Upgrade

New Build and Upgrade

Roofs Icon

Pitched roofs whether clad with natural or man made slate, clay or concrete tiles or even thatch have always been by far the most common method adopted for roofing domestic buildings

Loft Bedroom

Overview

The comparatively low maintenance requirement of most pitched roofs reinforces the aesthetic reasons for their selection.

The purpose of the pitch is to allow the cladding to shed water and the degree of pitch has traditionally varied according to the cladding type. In the vast majority of houses and flats built over the last century the loft space under the pitch has been largely left as an unheated void. However this space can be used to create attractive living spaces with sloping ceilings and rooflights.

Recent changes to planning policies requiring higher density developments have led to dramatic growth in utilisation of the roof space as a living area. When this is coupled to the improved thermal efficiency required by the latest Building Regulations the specification of insulation for this application has become a matter of great complexity and importance.

The solutions below are for both Sloping Ceiling and Flat Ceiling constructions.

 

Advantages

Pitched roofs can be insulated to create either warm or cold roof spaces.

Insulation placed at flat ceiling level creates a cold roof space. This is the lowest cost option for insulating a roof and uses low cost readily available glass wool quilt insulation. Very high levels of thermal insulation can be achieved because there is virtually no restriction on the thickness of insulation that can be installed.

Insulation placed in the plane of the roof pitch create a warm roof space. This allows the attic to be utilised as extra living space enhancing the value and desirability of the dwelling without significantly altering the building envelope.
 

Knauf Insulation Products

  • Crown FrameTherm 35 is made from glass mineral wool and formed into slabs which are resilient and noncombustible and easy to friction fit.
  • Crown Rafter Roll 32 is a semi-rigid, unfaced glass mineral wool roll with the characteristics of a semi-rigid slab when unrolled.
  • Rocksilk Pitched Roof Slab is a high density, water repellent, rock mineral wool slab specifically developed for over rafter (sarking) insulation.
  • Polyfoam Sarking Board System is a high performance, 100% ozone friendly, extruded polystyrene, rigid board insulation system. It is lightweight and consists of a 75mm 'top hat' section and Raftersqueeze.
  • Polyfoam Raftersqueeze is a high performance, 100% ozone friendly, extruded polystyrene, rigid board insulation. It is lightweight and consists of a flexible infill piece of insulation that fits between rafters, and allows for some timber variation.
  • Polyfoam Pitched Roofboard is a high performance, 100% ozone friendly, extruded polystyrene, rigid board insulation system. It is lightweight with shiplap edge details that do not have to meet directly on top of rafters, making installation very quick and simple.
  • Polyfoam Linerboard is a laminate of Polyfoam high performance, 100% ozone friendly, extruded polystyrene, rigid board insulation and 9.5mm tapered edge plasterboard.
  • Crown Loft Roll is made from glass mineral wool and formed into unfaced rolls which are lightweight, flexible, resilient and non-combustible.
  • Polyfoam Supadeck is a laminate of Polyfoam high performance, 100% ozone friendly, extruded polystyrene, rigid board insulation and a tough, moisture resistant chipboard with interlocking tongue and groove rebated edges.
  • Knauf Breatheline is a breathable membrane with a polypropylene non-woven coating on both sides.

 

Summary

Knauf Insulation supply products for a range of roof insulation systems giving options that will comply with Building Regulations and are suitable for use in the preferred method of construction and required level of thermal performance. Further to insulation products, a high specification vapour permeable underlay and insulated lining boards for use alongside insulation products are available.

The Table below illustrates the wide number of options for creating warm roof spaces. Also included in this section are details of options for insulating cold attic roofs.

Residential Pitched Roofs New Build and Upgrade Upsell Diagram

Detailed Design Considerations

Utilising the loft area as a living space.

If part of the loft area is to be utilised as living area, it is most likely that sloping ceilings will be created. These cannot be insulated in the same way as the normal loft. Traditionally this has been resolved by placing insulation between the rafters from below, leaving an air gap between the insulation and the sarking felt for ventilation, before lining the ceiling with plasterboard.
 
With the high levels of thermal performance demanded by the latest Building Regulations it is necessary to examine the solutions to be adopted to ensure that the required performance is met at reasonable cost without compromising the design of the dwelling. The minimum structural rafter depth, the roof pitch and the thickness of insulation needed to meet the desired thermal performance all need to be considered in designing the roof insulation solution.

Building Regulations


Typical U-value requirements for pitched roofs is shown in the table below.
 
Countries

Rafter Level U-value (W/m2K)

Ceiling Level U-value (W/m2K)

England, Wales & NI 0.20 0.16
Scotland 0.20 0.16
Ireland 0.20 0.16

 
 ‘Breathing’ Roof
With a breathing roof, moisture vapour from the building can easily diffuse through the vapour permeable underlay, eliminating the need for cross ventilation.

This has several advantages:
  • the ‘vapour open’ construction avoids the risk of condensation within the roof timbers
  • the vapour permeable underlay also acts as a windproof layer on the outside of the rafters
  • the avoidance of draughts, improves the energy efficiency of the roof construction.
Knauf Insulation recommend the use of breathing roof construction for all pitched roofs.

Controlling the condensation risk
 
Where insulation is placed in roofs there is a risk that condensation will form on surfaces on the cold side of the insulation.

The main way of preventing this is to install a vapour control layer on the warm side of the insulation. This limits the amount of water vapour from the dwelling that can enter the insulation layer.

The vapour control layer must be continuous, well sealed at joints and should preferably be placed behind services, such as electrical cables, to avoid puncturing.

Where a vapour permeable membrane, such as Knauf Breatheline, is used as the tiling underlay, any water vapour that does pass through the insulation layer can disperse through the tiling underlay to the outside air. This is known as a ‘Breathing’ roof and is recommended by Knauf Insulation for new dwellings.

Where a traditional bitumen based sarking felt, or other impermeable underlay, is used as the tiling underlay, it is necessary to provide cross ventilation to the cold side of the insulation to enable water vapour to dissipate to the atmosphere and thus prevent condensation forming in the roof construction.

Building Regulations set out adequate levels of ventilation to avoid the risk of condensation within the roof space. Approved Document F Ventilation gives specific guidance, as does Part G of the Building Standards (Scotland) Regulations. Both allow BS 5250: 2002 to be used as an alternative.

Position of insulation
 
There is a choice of insulation position in pitched roofs:Positions of Thermal Insulation in Pitched Roofs
 

1. Insulation at Rafter Level

Between Rafter Insulation

Insulation between the rafters can be designed in two ways:
  • ‘breathing’ roof with vapour permeable underlay as tiling underlay
  • ventilated design
 
Breathing roof design
Insulation fully fills the rafter space without an airspace between the insulation and tiling underlay, which must be vapour permeable. If a thin layer of insulation is installed, it is recommended that an insulation/plasterboard laminate is used as the internal lining to prevent thermal bridging.

A combined airtight/vapour control layer should be placed on the warm side of the insulation. This not only makes the ceiling convection tight, but also restricts the amount of water vapour passing through the ceiling.

Where cables and piped services are to be installed, the plasterboard lining may be battened out to provide a suitable duct. The services should be routed on the inside of the vapour control layer to avoid any puncturing.

Design considerations for warm breathing roofs at rafter level and diffusion of moisture

Ventilated design

With this design, there is a 50mm ventilated airspace between the top of the insulation and the tiling underlay. Should the rafter depth be insufficient to accommodate both the required thickness of insulation and the 50mm ventilated airspace, an insulated dry lining is recommended. This has the added benefit of minimising thermal bridging.

Ventilation openings should be provided at each and every roof void at both low and high level. At the eaves, ventilation openings should be equivalent to a 25mm continuous gap. At the ridge the ventilation opening should be the equivalent of a 5mm continuous gap each side of the ridge.

A vapour control layer must be applied to the warm side of the insulation.

Over Rafter Insulation

Insulation over the rafters provides a completely insulated external envelope to the roof construction, and allows the maximum usable space within the roof enclosure.

The insulation boards are laid across the rafters. It is important that there should be no gaps in the insulation layer and no ventilation between the outside and the attic space. A vapour permeable underlay must be provided to direct wind driven rain and snow to the gutter.

Counter battens are fixed through the insulation boards and vapour permeable underlay into the rafters. Where the over rafter insulation is over 50mm thick, consideration should be given to the fixing of the counter battens.

Further insulation will normally be required between rafters to meet Building Regulation requirements. If the insulation board over the rafters has a high vapour resistance, the use of mineral wool between the rafters is not recommended unless the designer is confident that an effective vapour control layer can be provided to the underside of the rafters.

Where only rigid insulation boards with a high vapour resistance are used, such as extruded polystyrene, a vapour control membrane is not normally required unless the building is liable to high humidity. An airspace is not required between the insulation and tiling underlay if the latter is a vapour permeable underlay.

The rafters should be faced with 12.5mm plasterboard, or similar, to provide fire protection.

 

2. Insulation at Ceiling Level


Ceiling Level Insulation

This is the most common and economic way to insulate a pitched roof and creates a ‘cold roof’. It has the advantage of minimising both the heated volume and the quantity of insulation material needed.
Cold ‘breathing’ roof.

The features of a cold breathing roof are:
  • a vapour control layer at ceiling level to limit the amount of water vapour entering the loft
  • a vapour permeable underlay as the roof underlay, to allow dissipation of water vapour from the loft space and, just as importantly, act as a windproof layer
  • 25mm deep counter battens to provide an airspace above the vapour permeable underlay for dissipation of moisture vapour
  • ceiling level insulation that is pushed up tight against the vapour permeable underlay to prevent air leakage into the loft at eaves level
Insulation is laid at ceiling level in two layers, the first layer between the joists and the second layer across the joists.

Cold ventilated roof

With the ventilated design, the insulation is also placed at ceiling level, but cross ventilation of the loft space is used to disperse moisture vapour.

It is important to allow a clear, unobstructed ventilation path between the insulation and the tiling underlay to allow outside air to enter the loft space and prevent the build-up of moisture.

The ventilation requirements for roofs with a double pitch are shown above. Lean-to and mono-pitch roofs should have a continuous gap equivalent to 10mm at the eaves and high level or ridge ventilation equivalent to a continuous gap of 5mm.

Ventilation openings should prevent the entry of insects. A 3mm or 4mm mesh across the ventilation holes should be incorporated. A separate vapour control layer is not necessary, but all gaps and holes in the ceiling should be sealed to restrict the amount of water vapour that enters the loft space. Draft seal the loft hatch and provide catches or bolts to compress the draft seal and prevent air leakage from wind uplift.

Cold Roof – Other Precautions
Cold Roof Insulation Explained
All tanks and pipes in the loft should also be insulated to prevent freezing. Tank insulation jackets should meet the standards for HEES. Do not insulate directly under the cold water tank. The loft hatch should also be insulated to a minimum depth of 100mm and draught stripped.

Upgrading an Existing Pitched Roof

An overall insulation thickness of 250mm to 300mm, is recommended when upgrading the thermal insulation of an existing roof. In most pitched roofs, any existing insulation is likely to be between the ceiling joists. Where the existing insulation reaches the top of the joists, the new insulation should simply be laid across the joists at right angles. Where the existing insulation is below the joist height, add extra insulation between the joists so that it reaches the top of the joists. Then lay a second layer at right angles to the joists.

Existing roofs are most likely to have an impervious sarking underlay, such as a bitumen felt, so it is very important to maintain the cross ventilation of the loft space from eaves to eaves.

Thermal Bridges

To avoid thermal bridging the roof insulation should butt up to or lap the wall insulation. The designer should consider at what stage this ‘linking’ insulation is installed, as this will affect the detailing of insulation at the eaves.

In cold roofs, one way of achieving this in practice is to place a short length of insulation quilt over the wall plate (and cavity closer, where applicable) immediately before the tiling underlay is fixed. This avoids having to push the insulation into place from inside the roof once the roof covering has been completed.

The gap between gable/separating walls and the first joist/rafter should be insulated to avoid thermal bridging. In cold roofs, the second layer of insulation should be butted up against the gable and separating walls to avoid thermal bridging.
 

Typical Details

Typical Details for Warm Breathing Roof

NBS LogoTypical Specification Clauses

1) Mineral wool between rafters
The whole area of the pitched roof to be insulated with Crown FrameTherm 35*/Crown Rafter Roll 32* ..... mm thick, friction fitted between the rafters. The insulation to be pushed over the wall plate at the eaves to link up with the wall insulation. (*Delete as appropriate)

Alternatively, refer to NBS clauses: P10/140 and 320

2) Insulation between rafters with Polyfoam Linerboard
The whole area of the pitched roof to be insulated with Crown FrameTherm*/Crown Rafter Roll 32*/ Polyfoam Raftersqueeze* ..... mm thick, friction fitted between the rafters. The width of the insulation should be appropriate to the spacing of the rafters.

Polyfoam LinerBoard of thickness ......mm with integral 9.5mm vapour check plasterboard nailed to the rafters at maximum 300mm centres and finished using standard drylining techniques. (*Delete as appropriate)

Alternatively, refer to NBS clauses: P10/140 and 320, and K10/245

3) Rocksilk Pitched Roof Slab and Crown FrameTherm
Insulation laid over rafters to be Rocksilk Pitched Roof Slab, ....mm thick, located over the rafter. All boards tightly butted and with staggered joints. The insulation to be held in place by 50 x 32mm counter battens nailed through the boards, into the rafters using ..... fixings.

Knauf Breatheline should then be laid, slightly draped, over the battens with the edges lapped. The tiling battens to be nailed into the counter battens.

Crown FrameTherm 35*/Crown Rafter Roll 32*..... mm thick, to be friction fitted between the rafters. The width of the insulation should be appropriate to the spacing of the rafters.

Alternatively, refer to NBS clauses: K11/670 and P10/140 and 320

4) Polyfoam Sarking Board
Insulation laid over rafters to be Polyfoam Sarking Board, ....mm thick, located over the rafter via the rebated edges. Knauf Breatheline is then pulled taut and laid directly over the insulation and held in place by 50 x 32mm counter battens nailed through the boards, into the rafters. The tiling battens to be nailed into the counter battens.

Alternatively, refer to NBS clauses: K11/670 and P10/140 and 320

5) Polyfoam Pitched Roofboard and Polyfoam Raftersqueeze
Insulation laid over rafters to be Polyfoam Pitched Roofboard, ....mm thick, located over the rafter. Knauf Breatheline is then pulled taut and laid directly over the insulation and held in place by 50 x 32mm counter battens nailed through the boards, into the rafters. The tiling battens to be nailed into the counter battens.

Insulation between the rafters to be Polyfoam Raftersqueeze, supported on battens nailed to the side of the rafters.

Alternatively, refer to NBS clause: K11/670 and P10/140 and 320

6) Ventilated cold roof
The whole area of the ceiling to be insulated with two layers of Crown Loft Roll of total thickness ......mm. Width of first layer of insulation to be appropriate to the joist spacings and of a thickness equal to joist depth. The insulation to be laid between the joists and to finish over wall plate on external walls. The second layer to be laid at right angles to the first layer. All joints between the rolls of insulation to be close butted.

Maintain an airspace between insulation and sarking felt/sarking board at the eaves.

Do not insulate under cold water tanks. Cold water tanks and pipes to be separately insulated.

Loft hatch to be insulated with a minimum 100mm depth of insulation.

Alternatively, refer to NBS clauses: P10/120 and 130

7) Sealed Cold Roof
The whole area of the ceiling to be insulated with two layers of Crown Loft Roll of total thickness ......mm. Width of first layer of insulation to be appropriate to the joist spacings and of a thickness equal to joist depth. The insulation to be laid between the joists and to finish over wall plate on external walls and pushed up tight to Knauf Breatheline. The second layer of Crown Loft Roll to be laid at right angles to the first layer.

All joints between the rolls of insulation to be close butted.
Do not insulate under cold water tanks. Cold water tanks and pipes to be separately insulated.

Loft hatch to be insulated with a minimum 100mm depth of insulation.

Alternatively, refer to NBS clauses: P10/120, 130 and 320

8) Upgrading Existing Insulation
The two alternative specifications:

a) Between joists (where applicable)
The whole area of the existing ceiling to be insulated with Crown Loft Roll, thickness .....mm. Insulation of width appropriate to the joist spacings to be laid over the existing loft insulation and dressed over wall plate.

b) Across the joists
The whole area of the existing ceiling to be insulated with Crown Loft Roll, thickness ......mm. To be laid over the joists, with all lateral joints close butted.

For both methods all end joints to be close butted. Maintain airspace between insulation and sarking felt/sarking board at eaves.
Do not insulate under cold water tanks. Cold water tanks and pipes to be separately insulated.

Loft hatch to be insulated with a minimum 100mm depth of insulation.

Alternatively, refer to NBS clause: P10/120 and 130
 

 

 

 

Website Options

Links To Other Country Sites

Related Products

International