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Double Layer Timber Framed Wall

Using an insulated plasterboard to enhance the thermal performance of standard timber frame walls

One Brick outer leaf
two Cavity
Three Knauf Breatheline
Four Plywood sheathing
Five Crown FrameTherm between timber studs
Six Vapour control layer
Seven Polyfoam Linerboard

Products

  • Crown FrameTherm is a lightweight unfaced glass mineral wool available in both slab and roll form and a range of thermal conductivities
  • Polyfoam Linerboard is a laminate of Polyfoam high performance 100% ozone friendly extruded polystyrene, rigid board insulation and 9.5mm plasterboard
  • Knauf Breatheline is a breathable membrane with a polypropylene nonwoven coating on both sides

Typical Construction

A 90mm deep timber frame stud wall infilled with Crown FrameTherm faced internally with Polyfoam Linerboard and externally with 9.5mm plywood and Knauf Breatheline, breathable membrane.
 
The use of an insulated liner board reduces thermal bridging through the timber studs. A 50mm cavity separates the timber frame from the outer leaf, typically of brick.
 

Installation

Knauf Insulation products are dimensioned to suit studs at standard 600mm centres. The nominal thickness of the insulation should not be greater than the nominal stud depth.
 
Crown FrameTherm is friction fitted between studs at standard centres and is self supporting. Generally two slabs fully fill the space between sole and head plates for standard floor to ceiling height.
 
Subsequently, Polyfoam Linerboard is fixed to the timber frame. It may be nailed or screwed to the timber framework at maximum 150mm centres. The boards are taper edged and should be finished using standard drylining techniques.

Knauf Breatheline should be stapled or nailed to the sheathing board at maximum 500mm centres. It should be lapped so that each joint is protected, with upper layers lapped over lower layers to shed water away from the sheathing.
 
Horizontal laps should be at least 100mm wide and the membrane should extend below the lowest timber member. Vertical laps should be at least 150mm and be staggered.

 

Performance

Thermal performance

  • Crown FrameTherm Roll 35 has a thermal conductivity of 0.035 W/mK.
  • Crown FrameTherm Slab 38 has a thermal conductivity of 0.038 W/mK.
  • Crown FrameTherm Roll 40 has a thermal conductivity of 0.040 W/mK.
  • The insulation element of Polyfoam Linerboard has thermal conductivity of 0.030 W/mK and the plasterboard element has a thermal conductivity of 0.19 W/mK

Typical U-values (W/m2K) for prefabricated timber framed wall with Crown FrameTherm 40 between the studs and Polyfoam Linerboard as the internal lining


Crown FrameTherm 40 Polyfoam linerboard U-Values (W/m2K)
Thickness (mm) Thickness (mm) Masonry Outer Leaf Tile/timber clad outer leaf
140 17.5/9.5 0.25 0.27
90 36/9.5 0.27 0.29
90 25.5/9.5 0.30 0.33
90 17.5/9.5 0.33 0.36
Notes: The U-values have been calculated to BS EN ISO 6946:1997. Studs assumed to be 38mm wide at 600mm centres (allowances for sole plates etc, give a 15% bridging area for the timber).

Fire performance


Crown FrameTherm is classified as Euroclass A1 to EN 13501-1.

Advantages

  • Insulation fitted in one process
  • Crown FrameTherm dimensioned to friction fit tightly between timber studs at standard centres
  • Crown FrameTherm enhances acoustic performance of walls
 

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